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3.What are the harmful effects of these plastics? 4.What can be done to make them decompose? 5.What are Degradable Plastics? 6.What is the unique feature in the plastic film which makes it degradable? 7.How does degradation take place? 8.What are Biodegradable Plastics? What is Biodegradation? 9.What are Photo-degradable Plastics? What is Photo-degradation? 10.What is the normal life cycle of a degradable plastic film? 11.How has Bio-DTM made the plastics degradable? 14.How does the process of degradation start? 15.When does the process of degradation of the plastic start i.e after how much time? 16.What is the shelf life of a degradable film? 17.Does it require any special storage means or can it be stored like virgin plastic? 19.How does the degradable film react to colouring and printing processes? 20.How does the degradation manifest itself physically?In how much time? 21.What is the life cycle of the Bio-DTM Plastic film- how do its physical and chemical characteristics change on a time scale vis-à-vis normal plastics? 23.What is its toxicity and can it be used for keeping food items? 24.What is the recommended
method for storing and disposing these degradable films? 26.How can the consumer distinguish between a Bio-DTM film and an ordinary film? How will he know that what he is buying is genuinely biodegradable? 27.Why use Bio-DTM Plastics? 28.What are the applications of Bio-DTM Plastics? 29.What are the studies related to health/environmental implications of Bio-DTM Plastics in packaging? 31.What about its insulation against heat and electricity? 32.If the degradable film is used with food items how would the following act on it? 33.Can it be used for storing cut fruits and vegetables and any action thereof? 34.How expensive is the degradable film from the conventional film? 1.What are Normal Plastics?
Plastics are materials made up of large organic molecules that can be formed into a variety of products.The word plastic is derived from the word "plasicus" which is Latin for ‘capable of molding’ and "plastikos" which is Greek for ‘to form’,‘to mold’ or ‘fit for molding’ and it denotes one of the important characteristics of all plastics.
2.Why don’t they decompose?
Since plastics belong to a chemical family of high polymers they are essentially made up of a long chain of molecules containing repeated units of carbon atoms. Because of this inherent molecular stability (high molecular weight), plastics do not easily breakdown into simpler components. However plastics do decompose though not fully and that too over a very long period of time (100 to 500 years). Commercially available plastics (polyolefins like polyethylene,polypropylene etc) have been further made resistant to decomposition by means of additional stabilizers like anti oxidants.
3.What are the harmful
effects of these plastics?
Plastics per se are not harmful or chemically active.They are inert or neutral in the environment. However they pose a threat to the environment essentially due to the lack of an efficient collection and disposal system. Plastics are most commonly used in the form of carry bags and as packaging material both of which are non-biodegradable. Ideally speaking ,after use polythene carry bags ought to be incinerated, buried in landfills or recycled. However
in the absence of a proper collection and disposal system, they are usually strewn around in our surroundings or accumulate in garbage and heaps.It is this accumulation of plastic bags which are non biodegradable which poses a serious hazard to the environment.
4.What can be done to
make them decompose?
By suitably incorporating
the Bio-DTM system,
these plastics can be made to decompose or degrade.The decomposition or
degradation of plastics (polyolefins) which are constructed of carbon and
hydrogen atoms, results from the breakdown of these bonds in each molecule,
leading to a lowering of the molecular weight and a resultant loss of strength
and durability. Hence the carbon nutrients which they contain can be made
available to the environment.
5.What are Degradable
Plastics?
Degradable Plastics are plastics
that are designed to undergo a significant change in their chemical structures
under specific environmental conditions resulting in a loss of some properties
that may vary as measured by the test methods appropriate to plastics and
applications in a period of time that determines their classification.
6.What is the unique
feature in the plastic film which makes it degradable?
The Bio-DTM
system of degradation essentially modifies the polymer matrix to make the
polyolefins oxo-biodegradable which leads to chain scissions and hence
a lowering of molecular weight besides creating a hydrophilic surface which
can be bio-assimilated by microorganisms in the soil. Hence the unique
feature would be the controlled modification of the polymer matrix.
7.How does degradation
take place?
There are primarily three
mechanisms involved in the degradation of plastics:
a)oxidation or photo-oxidation
of the polyolefin or other plastic polymer which leads to chain scissions
and breaking of the polymer chain and hence a lowering of molecular weight. b)microbiological digestion
of the natural ingredient such as certain carbohydrates etc. wherein the
directly biodegradable natural polymer is removed by the action of microorganisms,
the structure is opened up to the oxidative mechanism.This effect has been
proven by studying carbonyl formation in the vicinity of the voids formed
by the removal of the carbohydrate which showed faster oxidation. c)microbial digestion of
the polymer fragments.
The microbiological species
involved are fungi,yeasts and bacteria. Some low molecular weight hydrocarbons
result from the free radical breakdown mechanism, it is more likely that
the compounds with a hydrophilic group- alcohol, acid etc are more readily
attacked.
8.What are Biodegradable
Plastics? What is Biodegradation?
Direct Biodegradable Plastics
are degradable plastics in which the degradation results from the action
of naturally occuring microorganisms such as bacteria,fungi,algae etc.This
mechanism of degradation is referred to as Biodegradation. Biodegradable
plastics are those which in a suitable environment completely disintegrate
into carbon-di-oxide, water and biomass.
9.What are Photo-degradable
Plastics? What is Photo-degradation?
Plastics where degradation
results from the oxidation or photo-oxidation of the polyolefin are called
Photodegradable Plastics i.e Plastics in which degradation results from
the action of natural day light.This mechanism of degradation is referred
to as Photo-degradation.
10.What is the normal
life cycle of a degradable plastic film?
The life cycle of the degradable
film would depend on the kind of application and the environment in which
it is to be used. Hence you can in a way ‘program’ the film to degrade
in a time span depending on its utility and the environment in which it
is to be used. Films can be made to degrade in a time span of 4 months
to 6 months.
11.How has Bio-DTM
made the plastics degradable?
By suitably modifying
the polymer matrix during compounding to make the polyolefins oxo-biodegradable
which leads to chain scissions and hence a lowering of molecular weight
besides creating a hydrophilic surface which can be bio-assimilated by
microorganisms in the soil.
12.What are the characteristics
that a good degradable plastic film have?To what extent have they been
achieved by Bio-DTM?
How ?
The Bio-DTM
system of degradation essentially modifies the polymer matrix to make the
polyolefins oxo-biodegradable which leads to chain scissions and hence
a lowering of molecular weight besides creating a hydrophilic surface which
can be bio-assimilated by microorganisms in the soil. Hence the unique
feature would be the controlled modification of the polymer matrix.
13.What is ordinarily
the difference between the chemical and physical parameters e.g tensile
etc. of a degradable plastics film vis-a vis conventional virgin films?
Chemically the degradable
film is only slightly different from a conventional virgin plastic film
since it incorporates certain additives which aid in modifying the polymer
matrix of the compound and thereby help in initiating the degradation process
in the film. Physically the properties of the degradable film are only
slightly modified but at the same time they do not in any way compromise
on the integrity and utility of the film for the respective intended application.
Hence it would be difficult to differentiate between a degradable plastic
film and a conventional virgin plastic film , by mere visual inspection.
14.How does the process
of degradation start?
The degradation process starts
by photooxidation of the polyolefin and hence photodegradation can be said
to be the first step followed by biodisintegration/biodegradation of the
polyolefin. However in general all the major degradation mechanisms as
mentioned earlier occur parallel to degrade the polyolefin.
15.When does the process
of degradation of the plastic start i.e after how much time?
As soon as the polyolefin
is suitably modified using the Bio-DTM
system and is converted into a plastic product by a suitable production
process and is subsequently brought into a suitable environment the degradation
process would start.The three major degradation mechanisms as mentioned
earlier in fact occur in parallel:
16.What is the shelf life
of a degradable film?
The shelf life of the degradable
film would depend on the kind of application and the environment in which
it is to be used. Hence you can in a way ‘program’ the shelf life of the
film so as to degrade it in a time span depending on its utility and the
environment in which it is to be used. Films can be made to degrade in
a time span of 4 months to 6 months.Degradable films should not be stored
for periods longer than 6 months. (Remember they are degradable).
17.Does it require any
special storage means or can it be stored like virgin plastic?
Due to the presence of certain
integrated substances, the degradable films absorb moisture (water) from
the atmosphere. In case the degradation process needs to be delayed it
is recommended that these films should be stored under 20oC
i.e at low storage temperatures. It is advisable that these degradable
films should be stored in a cool and dry environment and away from direct
oxygen access.For instance films or the end products could be sealed and
stored in paper sheets.This would also help in clean transportation of
the film from one location to another.
18.How can the process
of degradation be controlled i.e what are the accelerating factors and
what are the decelerating factors?
The process of degradation
can be controlled by the following means: a)Nature of Let down Polymer
(Polyolefin): in case the let down polymer is a standard stabilized one
the degradation process is slower, in case it is a non stabilized one the
degradation process is faster. b)Higher the average temperature,
higher the accessible level of oxygen leading to faster photo-oxidation
and hence faster the degradation process and vice versa.Hence the environment
in which the degradable film is to be used is a crucial factor in controlling
the degradation process. c)By controlling the modification
of the polymer matrix by suitable process control methods.Hence more the
modification of the compound faster is the degradation and vice versa. d)Film thickness: the thicker
the film slower the degradation and vice versa.
e)Colouring and Printing:
More the colouring and printing slower the degradation process and vice
versa.
19.How does the degradable
film react to colouring and printing processes?
Colouring and Printing do not change the mechanisms of degradation.However colourind does shade off the level of oxyzen and UV light.Hence slower photoxidation consequently the degradation process is slower in coloured films. The quality and consistency of colouring and printing on degradable films is comparable to that of conventional virgin plastic films.
20.How does the degradation
manifest itself physically?In how much time?
Physically the degradable
films would begin to loose their tensile strength and elongation, besides
a lowering in its molecular weight. Chemically the structure would show
an increase in the rate of formation of carbonyl and hydroxyl groups which
can be analyzed in a laboratory. The time again would vary depending on
the application and the environment in which the film has to be used. For
instance a 15 micron film, suitably modified and kept in a field might
breakdown within 15 days. Similarly an 80 micron film suitably modified
and stored at 20oC to 25oC might still be strong after 1 year.
21.What is the life cycle
of the Bio-DTM Plastic
film- how do its physical and chemical characteristics change on a time
scale vis-à-vis normal plastics?
See previous questions.
22.What is the effect
of the unique nature of these degradable films on things which are preserved
or kept in it? Does it adversely react or effect them?
The degradable films are
safe for use as they pass the toxicity tests as per accepted protocols.
Hence their use in these kind of applications is not much different from
that of virgin conventional plastic films.
23.What is its toxicity
and can it be used for keeping food items?
These degradable films are
non toxic and conform to toxicity tests as per accepted protocols.They
are food grade and can be used for storing food items in similar applications
as for virgin conventional plastic films.
24.What is the recommended
method for storing and disposing these degradable films?
Storing: It is advisable
that these degradable films should be stored in a cool and dry environment
and away from direct oxygen access.For instance films or the end products
could be sealed and stored in paper sheets.This would also help in clean
transportation of the film from one location to another.
Disposing:The recommended
way of disposal is via an industrial aerobic (containing oxygen) compost.
Since the film is designed to degrade in applications where thermal incineration
is not carried out, it would anyway degrade in the environment in case
it is littered.
25.What does one mean
by weathering and how is the film effected-indoors/outdoors by temperature,
moisture etc.?
Weathering is what naturally
occurs in the open environment but is as well a test method using UV radiation,temperature
and moisture to study the degradation behavior of plastics.The major difference
indoor and outdoor on the film would be the absence or presence of direct
UV light, oxygen and higher changes in moisture and temperature which would
accelerate or decelerate the process of degradation.(Also see question
18).
26.How can the consumer
distinguish between a Bio-DTM
film and an ordinary film? How will he know that what he is buying is genuinely
biodegradable?
Look for the Bio-DTM
logo, special embossing and bar-code on the Bio-DTM
film. Besides this the film would also mention the recommended method of
disposal and a warning that the film should not be used beyond three to
six months. However the ultimate test would be to stretch the film between
two hooks and expose it to the sun for a period of 30 to 45 days and watch
the film degrade. Bio-DTM
is a trade mark of Bio-DTM
Plastics. Any infringment or duplication of the same would invite appropriate stringent legal action.
27.Why use Bio-DTM
Plastics?
Imagine the benefits of plastics
that when thrown into landfill sites: Welcome to the world of environment
friendly plastics.
Imagine the benefits of plastics
that are in every shape and form totally environment friendly.
Typical application areas:
29.What are the studies
related to health/environmental implications of Bio-DTM
Plastics in packaging?
Depending on the application
and the environment in which the degradable film is to be used which would
indicate its degradation rate,it would behave in much the same way as conventional
virgin plastic films.The degradable film conforms to toxicity tests as
per accepted protocols.
30.What is the status
of biodegradable packaging in health and environmentally conscious western
countries and the usage patterns?
Italy, Germany, Sweden have
taken a lead in adopting biodegradable plastic bags/films creating an annual
demand of about 1,000 tons.Degradable plastics are also being extensively
used in Washington, New Mexico several southern states, British Columbia,
Canada for certain applications.This is helping spur demand in Japan,
China, UAE also.
31.What about its
insulation against heat and electricity?
The behavior of the degradable
film is similar to that of a conventional virgin plastic film except for
a slight drop in the tensile and elongation of the degradable films.
32.If the degradable film
is used with food items how would the following act on it?
a)Rodents: b) Micro-organisms:
Once the molecular chain
breaks down after degradation starts the microorganisms would start to
digest the directly biodegradable component in the material mix and gradually
assimilate the product. c)Other food insects/pests:
Much the same way as in virgin
conventional films. Also see (b) above.
d)Acidity:
Much the same way as it would
effect virgin conventional plastic films.
e)Certain food enzymes which
might bring about self decomposition.
The degradable film as mentioned
earlier conforms to toxicity tests as per accepted protocols and can be
used for food grade applications. Hence it would show similar characteristics
as compared to virgin conventional plastic films. It would also depend
on the environment and the temperature of the foodstuff to be packed. f)Temperature.
Higher the temperature faster
would be the degradation rate.
33.Can it be used for
storing cut fruits and vegetables and any action thereof?
Yes it can be used for storing
fruits and vegetables but would depend on the time duration for which they
are packed.
34.How expensive is the
degradable film from the conventional film?
It would be marginally expensive than conventional films. In any case it would
be cheaper than paper packaging. Once adequate volumes are generated there
is likelihood of the price of these films coming down.
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